Smart Ecosystem 4.0

Digital infrastructure makes IoT available in practice

Due to a standardized and flexible digital infrastructure entering the world of Industry 4.0 is now fast and easy. Schaeffler offers components equipped with sensors, application-specific solutions and cloud-based services. 

Schaeffler’s Smart Ecosystem 4.0 offers a comprehensive, cloud-based hardware and software infrastructure that includes every stage of digital added value – from components equipped with sensors through to digital services. (Fig.: Schaeffler)

Schaeffler’s Smart Ecosystem 4.0 offers a comprehensive, cloud-based hardware and software infrastructure that includes each stage of digital added value – from components equipped with sensors through to digital services. The flexible architecture of this system gives manufacturers and operators of machines and equipment a simple and application-oriented point of entry into Schaeffler’s range of digital services that can be expanded at any time. The rolling bearing, its mechatronic derivatives, and the corresponding domain expertise provide the central source of information in this field.

Components equipped with sensors are central to the drive systems used in machines and equipment – they record data and are the fundamental “enablers” for these digital services. Schaeffler’s aim is to continuously transform conventional mechanical products and integrate them into the digital world. Bearings and guidance systems equipped with sensors have already been on the market for several years. Schaeffler has presented a rolling bearing system that is based on standard products and can be configured in a modular fashion with various different sensors, which allows virtually every desired bearing position to be equipped with sensors: the FAG Variosense. It represents an important step towards a future in which not only complex systems but also simple assemblies and machines will have easy access to digitalization and IoT.

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Schaeffler’s cloud-capable FAG Smartcheck, which for the first time allows a simple and flexible point of entry into the digitalization of machines and equipment based on vibration monitoring, uses an MQTT interface to provide a direct link to the Schaeffler cloud or to any other platform based on IBM technology. It is also possible to communicate with other cloud technologies via Schaeffler gateway or alternative gateway solutions using an OPC/UA interface. The connection between the Smartcheck and the Schaeffler cloud is remarkably easy to make via smartphone or by scanning the relevant product’s QR code or using the free app. This gives the customer direct access to services such as Schaeffler’s automated rolling bearing diagnosis, which is based on the vibration data that the FAG Smartcheck has gathered from rolling bearings as well as shafts and other rotating components.

In the next stage, it will also be possible to use the Smartcheck to record speed and torque and to classify these load data. In the cloud, the Bearinx rolling bearing calculation tool is then used to compare the real load data with the fundamental load data used during the design phase, and the rolling bearing’s remaining useful life is then calculated on this basis. These applications will be available for all products based on the Smartcheck technology including railway technology applications. pb

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